Hot Tapping


Hot tapping is the technique used to attach a branch connection to a pipe while the system is in service, and then creating an opening in the said pipe by drilling or cutting. While hot taps are most often done in piping system, they may also be done on pressure vessels and storage tanks to add nozzles. Hot tapping permits additional connections without depressurization or disruption of process operations. They may also be used to make piping connections where it would be inconvenient to prepare the system for hot work. Hot tapping is also used to isolate pipe sections for maintenance by plugging or stop the line either with or without bypass line.

Hot tapping is a dangerous operation. Therefore, hot tapping should generally be used only when it is impractical to take the system out of service. When specifying hot tapping, care and attention is required throughout inspection, design, and testing to ensure that the operation is done in a safe and reliable manner. Therefore, a hot tapping should be considered only after other options are evaluated and rejected. Each hot tapping should be properly designed, the hot tapping location thoroughly inspected, and the installation procedures reviewed.

HotTapping

Hot Tapping

Once the welds are completed and verified with NDTs, the system can be connected by cutting through the branch of the fitting.

Cautions should be made to ensure the opened section (coupon) won’t fall into the system.

Handover

Handover

Retrieve the machine close the valve. The Hot Tap Execution is complete and ready to connect to a new spool.

Applying-of-Hot-Tap

Applying of Hot Tap
Angle-Tap-2

Angle Tap

For piping such as Flare, Owner prefers inclined piping to direct the flow.

Angle Tap is an application of Hot Tapping for connecting inclined piping.

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Special Cutters

Due to orientation of Hot Tapping, special cutters are required to accommodate the coupon size.

The tapping time is also considerably increased, approximately 3 times.

Tank-Tap

Tank Tap

For branching connection into tanks, a full encirclement fittings is not required.

The nozzle and the Reinforced Pad should accommodate the radian of the tanks.